The 55 Project
Beltran
Posted 2012-02-21 11:38 PM (#309019)
Subject: The 55 Project



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Well it all started with this incredible deal on a 55 Chrysler Windsor.

Then my high school dream of having a hemi car came back to me.

Then a conversation with a friend lead me to a set of Marine Hemi engines.

A year after tearing down, selling / trading off parts I have an engine nearly ready to be fired.

But after reviewing the options, I think I not only have to change out the engine but clean up the engine compartment and heck.. why not upgrade that trans too.

So here we are, front end off, fabricating parts to get the new and old to play well. But it's progress and one thing thats great about this project. I don't have a time line, budget to track or approvals to get. It gets there.... when it gets there.





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twistedpower
Posted 2012-02-22 12:00 AM (#309023 - in reply to #309019)
Subject: Re: The 55 Project



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awesome car and can i have the engine?
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Beltran
Posted 2012-02-22 9:06 PM (#309175 - in reply to #309019)
Subject: Re: The 55 Project



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I intend to keep it for now.
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firedome
Posted 2012-02-24 12:05 PM (#309434 - in reply to #309019)
Subject: Re: The 55 Project



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If you aren't keeping the poly I may need one....
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d500neil
Posted 2012-02-24 6:20 PM (#309509 - in reply to #309019)
Subject: Re: The 55 Project



Exner Expert 19,174 posts. Neil passed away 18 Sep 2015. You will be missed, Neil!

Posts: 19146
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Mark, think I've mentioned this, before, but the 55 Windsor Poly-head has hands-down, the best FWDLK era distributor
on its engine.

If you've got IAZ 4001E, there, it has dual points (for Pertonix under-cap E.I. installation), plus 28 degrees of Mechanical
Advancement, and its vacuum advance should have a "7" stamped on its lever arm.

You should check to see if the V.A. is operable, by sucking on its orifice, to feel/hear if its diaphram is moving.






Edited by d500neil 2012-02-24 6:21 PM
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Beltran
Posted 2012-03-04 10:32 AM (#310671 - in reply to #309019)
Subject: Re: The 55 Project



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I have a pertronix in it right now. Should I just pick that distributor out and put it on the other engine, no changes? It works well but it is 6v and I will be changing it over to 12v. I think I only need to get a new pertronix unit.

Edited by Beltran 2012-03-04 10:34 AM
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B/G 61
Posted 2012-03-04 12:44 PM (#310687 - in reply to #309019)
Subject: RE: The 55 Project



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Beltran
Posted 2012-03-11 5:58 PM (#311707 - in reply to #309019)
Subject: RE: The 55 Project



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Made some critical progress this weekend. Got the pulley system for the water pump worked out with the help of my neighbor Kirk. Anything is possible when you have the right tools for the job.

This is a 57 marine block which as I learned is a combination of 51-54 and 56-57 fittings. The oil pan and timing chain cover plate are 51-54 (the water jacket holes in the block are cut closer together) and the rest is 56-57. I have the HH cover and a GM short pump and will retain the original pulley system with the help of the custom fixtures for the belt tensioner.



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Beltran
Posted 2012-04-18 12:04 AM (#317348 - in reply to #309019)
Subject: RE: The 55 Project



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This months progress involved settling on a transmission built by Art Carr a few years ago. Not exactly what I wanted but it will do for now. I managed to sort out my plumbing and belt conflict issues by using a 354 cross over that has the water outlet facing up. Could not get the forward facing one to work with only 2.25 inches of clearance to the generator belt. Here are the finished shots of the engine.

I also got the old poly and trans out of the vehicle and can begin the cleanup and rebuild of the front end and engine compartment.





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Beltran
Posted 2012-06-30 6:43 PM (#327855 - in reply to #309019)
Subject: RE: The 55 Project



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Here is the latest progress on the engine. Valve covers are switched back to ones with da bumps... I was told an untruth about the Chrome ones I got. Bumps are required, no matter what the year of the valve covers.

Tranny is mounted and the 56 cable Big M sold me fits nicely. Had to fabricate a lock down for it though. Didn't have a picture or anything so I hope this will suffice. Amazing what you can do with a curtain rod bracket. I knew I saved those for a reason... 5 yrs ago...

Mounting the torque converter sucked. I hope I don't have to take it off for any reason. I used some loctite on the nuts.

Got an issue with the stock starter. Not gonna fit in that spot. Any suggestions?

Edited by Beltran 2012-06-30 6:46 PM




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Beltran
Posted 2012-07-09 11:08 PM (#329123 - in reply to #309019)
Subject: Re: The 55 Project



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The starter from HH came today. It's about 1/3 the size of the OEM. Adjusts to different angles so you can get it in anywhere and I was able to put it in place on my engine cradle without too much hassle.
- need to finish hooking up the carb
- need to set up the fuel pump
- need to hook up some exhaust pipes at least to get it pointing behind the trans.
- need to rig up the TAC and control board
- need to add trans fluid and a quart or two of oil.

I think I could start it for the first time within a week or two... getting pumped!
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Beltran
Posted 2012-07-13 6:54 PM (#329739 - in reply to #309019)
Subject: Re: The 55 Project



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Almost there... plan to start it up on Sunday... video pending on youtube.
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Beltran
Posted 2012-07-16 12:38 AM (#330064 - in reply to #309019)
Subject: Re: The 55 Project



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Well it started! Here is the video for those interested. http://www.youtube.com/watch?v=mH0hX0WsksE&feature=g-upl
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Beltran
Posted 2012-09-03 9:27 PM (#337417 - in reply to #309019)
Subject: RE: The 55 Project



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Got the firewall painted this week. Before and after shots included.




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craigt
Posted 2012-09-06 10:38 PM (#337854 - in reply to #309019)
Subject: RE: The 55 Project



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Keep em coming!
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Beltran
Posted 2012-09-17 7:58 PM (#339282 - in reply to #337854)
Subject: RE: The 55 Project



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Latest efforts.
Firewall coming together.
New wiring harness from Rhode Island Wiring installed and ready for the newly powdercoated instrament cluster to be installed.
Engine going into the bay... guess who is underneath...
The engine bay holding it's new heart!

Edited by Beltran 2012-09-17 8:14 PM




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Beltran
Posted 2012-09-17 8:15 PM (#339285 - in reply to #309019)
Subject: Re: The 55 Project



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Got a line on some Chrysler Firepower Valve covers with Dimples and they should be arriving soon.... don't worry.. it won't say Marine when it's completed.
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oldwood
Posted 2012-09-17 8:55 PM (#339292 - in reply to #339285)
Subject: Re: The 55 Project


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It could be a dual purpose Chrysler, Land and Sea!!! It really great to see this one coming together.
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craigt
Posted 2012-09-17 11:17 PM (#339308 - in reply to #309019)
Subject: Re: The 55 Project



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No way, leave the marine rocker covers on they, look cool az!!!
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Beltran
Posted 2012-09-30 8:23 PM (#341187 - in reply to #309019)
Subject: RE: The 55 Project



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Been putting in stupid amounts of hours at work so I took off Friday and spent three days outside from sun up to sundown.

Here is the latest progress.... It took a full day to get the dash in... funny it didn't take that long to get it out...





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mogge65
Posted 2012-09-30 10:11 PM (#341198 - in reply to #309019)
Subject: Re: The 55 Project



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Awesome work Beltran! I´m in to this soon to, my engine compartment isn´t the nicest to say the least... tell me , whats gonna happen to the other hemi engine?
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Beltran
Posted 2012-10-01 10:10 PM (#341368 - in reply to #309019)
Subject: Re: The 55 Project



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It is sitting in a wood stand... looming as a future project of some kind. I don't know what it is yet but in time it will reveal itself to me.

Today's progress was moving the car into the garage because I got a letter from the township telling me that no inopperable vehicles are allowed to be kept outside of a closed building in our township. I have 7 days to comply or I will receive a 300-500 dollar fine. (mind you I can site several examples around the neighborhood, but someone in the back of the subdivision feels the need to complain because they drive by my house on their way home)

Tomorrow I am going to call the township and ask for a permit for a greenhouse. This will be erected on my driveway to be my second 'closed building'. I will also request a permit for a billboard to be placed facing the road in front of my house that says. 'to the asshat that complained to the township about my covered vintage car in my driveway. Hope you like the township approved view better now. "
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Beltran
Posted 2012-10-01 10:13 PM (#341370 - in reply to #309019)
Subject: Re: The 55 Project



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Oh and by the way. That rubber flashing is from Gary Goers. AWESOME Quality!
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oldwood
Posted 2012-10-01 10:16 PM (#341373 - in reply to #341368)
Subject: Re: The 55 Project


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I feel your pain as I have the neighbor that probably placed a complaint on you. I have to leave early and come home late.
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GregCon
Posted 2012-10-02 9:18 AM (#341409 - in reply to #309019)
Subject: Re: The 55 Project



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Nice work. Any time I hear the word 'township' I know there will be troubles.

You're lucky...in 55 the hood were taller and you can fit that Hot Heads intake underneath. On my 58 there's no way it would clear.
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Beltran
Posted 2012-10-23 7:18 PM (#344391 - in reply to #341409)
Subject: Re: The 55 Project



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Been busy lately. Here are some pics of the progress.

The rubber flashing went on great. Had to pop-rivit them in place.

The wiring is from Rhode Island Wiring Service.



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Beltran
Posted 2012-11-15 11:06 PM (#347330 - in reply to #344391)
Subject: Re: The 55 Project



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Well I have been working on the car some over the last few weeks but the progress isn't very visible.
1) Big M sent me the trans pieces I needed... oh that is a picture I can include.
2) I got the push button cable installed and connected in the trans with the proper fixture
3) Had the radiator bottom outlet moved to the other side to accomdate the GM pump I have. Had to get it set up at a 30 degree angle to allow clearance for the K member.
4) trying to get the right custom hoses to fit the radiator. 2in outlet on the pump to 1-3/4" on the radiator and then 1 3/4" on both ends of the top hose. A few more trips to Mazza's to search through the hose book...
5) trans lines are connected with the cooler I added to the front of the radiator. Electric Fan mounted on the radiator but will be hidden under the shroud so you don't see it.
6) Fuel line hooked up to the carb and the new electric pump and filter connected up along the frame rail with new line out of the tank.


And thanks to NEIL !!! I now have another project.....

Edited by Beltran 2012-11-15 11:10 PM




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FIN ME
Posted 2012-11-16 11:21 AM (#347389 - in reply to #309019)
Subject: Re: The 55 Project



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I know you've heard this before, Marc...but your car is going to be seriously awesome!

Please keep the reports coming!

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Beltran
Posted 2012-11-18 9:13 PM (#347726 - in reply to #309019)
Subject: Re: The 55 Project



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Got the pump hooked up electrically tonight. Did the electrical test of my new wiring to make sure it all works. Pumps and motors all work as expected! I tested the lights and blinkers and the only thing that wasn't working was the brake lights. I think that may have something to do with my pressure switch which is easy enough to verify. Turned over the engine and it fired after 2 rotations!.. oops! Didn't have the exhaust or the cooling system connected so I shut it down right away. Just wanted to make sure the starter wiring was ok and the neutral safety switch were ok.

All I need to do now is finish the cooling, connect the temporary exhaust up and top off all the fluids, connect up the Carb / Trans linkage thats due in this week and I can really start it up. I think Pennence may be running by next weekend!

Edited by Beltran 2012-11-18 9:15 PM
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Desotorandy
Posted 2012-11-18 11:44 PM (#347743 - in reply to #309019)
Subject: Re: The 55 Project



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Nice job! Love the pic's, had a 56 w/the poly 331 2bbl,was a great driving car,had a ton of fun w/it all up and down the East coast, can't wait to see more pic's.
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Beltran
Posted 2012-11-24 12:17 AM (#348412 - in reply to #309019)
Subject: Re: The 55 Project



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Well I just got in from the Garage. Got the cooling system fully connected and fluids topped off. Spent 4-5 hours on the Carb linkage, getting that tweaked and ensuring I have full travel so those secondaries will open up. I started on the exhaust but I need to make a 90 Deg pipe from a straight pipe with a little cutting and welding. The store bought curved 90 deg. pipe just will not allow enough clearance when I lower the car. Will work on that tomorrow. Then it's time to fire it up!
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Beltran
Posted 2012-11-25 10:36 PM (#348472 - in reply to #309019)
Subject: Re: The 55 Project



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Well I got it running today and everything works! Trans shifts into reverse and drive properly. Hopefully I can get a video of it posted.
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Beltran
Posted 2012-11-26 8:01 PM (#348578 - in reply to #309019)
Subject: Re: The 55 Project



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Posted Video on youtube.
http://youtu.be/-qulz6oxFDA

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catman
Posted 2012-11-26 10:27 PM (#348594 - in reply to #309019)
Subject: RE: The 55 Project



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Love the video!!!!!!

I just adore the engine sound.

Kool man !!!!!


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oldwood
Posted 2012-11-27 10:45 AM (#348648 - in reply to #348594)
Subject: Re: The 55 Project


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Whats really nice about your projects is that its not a complete resto. When it's broken in and a few miles have been logged maybe you can pull up beside one of those rice burners and let them see what the tail lights look like.
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Beltran
Posted 2012-11-27 6:30 PM (#348696 - in reply to #309019)
Subject: Re: The 55 Project



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Dam straight.


Edited by Beltran 2012-11-27 6:31 PM
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Beltran
Posted 2012-12-09 4:40 PM (#350394 - in reply to #309019)
Subject: RE: The 55 Project



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This weeks progress got the fenders back on the body after a cleaning and re-application of undercoat on the bare spots. First couple of photos shows the exposed / damaged areas. That is factory undercoat on that inner fender and although that upper area was accessible they didn't have anything protecting it. That spot is behind the inner fender well.

The next photos show the Gary Goers rubber shields mating nicely up to the fenders, frame area and suspension. Cleanest it will ever look again.

Edited by Beltran 2012-12-09 4:47 PM




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earleebob
Posted 2012-12-09 5:10 PM (#350397 - in reply to #309019)
Subject: RE: The 55 Project



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Looking good Mark!!
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oldwood
Posted 2012-12-11 10:17 AM (#350697 - in reply to #309019)
Subject: Re: The 55 Project


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We are all waiting for your updated youtube video's. Especially the ones where you have your foot down the throat of that carb.
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d500neil
Posted 2012-12-11 3:09 PM (#350746 - in reply to #309019)
Subject: Re: The 55 Project



Exner Expert 19,174 posts. Neil passed away 18 Sep 2015. You will be missed, Neil!

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I forget, Mark; did you upgrade your ride's springs and shocks?




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Beltran
Posted 2012-12-12 9:36 PM (#351002 - in reply to #309019)
Subject: Re: The 55 Project



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That was the first thing I did Neil when I got the vehicle. They are new all around. Made a HUGE difference in the ride quality of the vehicle. So much quieter too.

Dorsey I can't wait to take her out but it's getting very wintery here and I think I will not have the opportunity until spring. I have to take the front valence to the powdercoater. It's just too rusty and I want to protect it from further deterioration. I will have him do my FirePower Valve covers as well.

My SMS stuff is starting to show up. I have the headliner now and hoping to have the seat fabric soon. I can get the interior redone over the winter and have it all ready to drive in the spring!
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rbmain
Posted 2012-12-12 9:41 PM (#351004 - in reply to #309019)
Subject: Re: The 55 Project



100010010010010025
Man, that is some tricky ass spark-plug wiring.
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d500neil
Posted 2012-12-12 9:47 PM (#351006 - in reply to #309019)
Subject: Re: The 55 Project



Exner Expert 19,174 posts. Neil passed away 18 Sep 2015. You will be missed, Neil!

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That's because that's a NAVY engine, there, Robert!



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Beltran
Posted 2013-01-12 11:52 PM (#354960 - in reply to #309019)
Subject: RE: The 55 Project



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So today it was 60 Degrees in Michigan... could not miss the opportunity to be outside without the heaters running! So today I got the front facia bolted up and got the engine tuned properly, setting the carb, choke, timing and idle. As well set the kick down properly so it downshifts when it's supposed too. All in all I'm pleased with how it's running, starting and idling. Got pics and video of how it sounds.

http://www.youtube.com/watch?v=qaH7tIBvu3E



Edited by Beltran 2013-01-12 11:55 PM




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d500neil
Posted 2013-01-13 2:29 AM (#354972 - in reply to #354960)
Subject: Re: The 55 Project



Exner Expert 19,174 posts. Neil passed away 18 Sep 2015. You will be missed, Neil!

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Nice; assuming that your getting the gas from the tank, and that your gas gauge is operational, you can
see that you can run the 'gauge' all the way to the "E" before running out of gas.



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Beltran
Posted 2013-01-13 1:00 PM (#355032 - in reply to #309019)
Subject: Re: The 55 Project



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Actually the needle is hanging up inside.. If I tap on the lense it moves up. Got it to half a tank. I had a bunch of stuff in the trunk and moved it out of the way yesterday to get to the wire and connect it up. I had not completed that when I put the wiring in. Going to have to take that guage back out and fix it...argh.

A little disappointed that I cannot break the tires loose with the new motor, even with a brake torque. Gearing with the two speed is just too low I think. Although when it gets rolling it has a lot of pull. More incentive to get my three spd from Mike and get it in there at some point. I will need to find a 56 Chrysler with a 3sp trans push button chrome bezel for the dash though. I have the mechanism but not the outside bezel. Maybe I can get Bob's guys to fab one for me.

Edited by Beltran 2013-01-13 1:11 PM
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earleebob
Posted 2013-01-14 3:39 PM (#355182 - in reply to #355032)
Subject: Re: The 55 Project



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Beltran - 2013-01-14 3:00 AM

Actually the needle is hanging up inside.. If I tap on the lense it moves up. Got it to half a tank. I had a bunch of stuff in the trunk and moved it out of the way yesterday to get to the wire and connect it up. I had not completed that when I put the wiring in. Going to have to take that guage back out and fix it...argh.

A little disappointed that I cannot break the tires loose with the new motor, even with a brake torque. Gearing with the two speed is just too low I think. Although when it gets rolling it has a lot of pull. More incentive to get my three spd from Mike and get it in there at some point. I will need to find a 56 Chrysler with a 3sp trans push button chrome bezel for the dash though. I have the mechanism but not the outside bezel. Maybe I can get Bob's guys to fab one for me. :)


What have you got in mind Mark, maybe you can email me some details/photos?
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earleebob
Posted 2013-01-19 5:38 AM (#355807 - in reply to #309019)
Subject: RE: The 55 Project



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There is a bit of integration required to tub the guards enough to stick 9 inch rubber on the back. For a start the springs lie beside the chassis and the rear inner guards are too small to accept the wheels. The wheels themselves run a 15” centre originally made for a Chevelle, available from vintage wheels. The rims are aftermarket and the off-set is determined by the width of rear axle. I shortened the rear housing so I could get that old school deep dish of the 60s drag racing rims. Initially it was thought that removing and replacing the wheels on the car would pose a problem (which it didn’t) so we opted for bolts rather than studs. You can see in one of the photos we made the axle housing tubes adjustable and taped them (YELLOW TAPE) in place when we had decided on the desired width. The diff itself is 9”ford (aftermarket.
I have been tossing about the wheels I want to use on my 55. I see how you have gotten yours tucked under the fenders and they look so nice with the wide stance. Did you have to modify the axle to accomplish that? YES What rims did you get? CHEVELLE CENTRES 15” I know the bolt pattern is specific WE USED BLANK MOSS AXLES AND CHOSE FORD PATTERN BUT YOU COULD USE WHAT EVER YOU WANT and I don’t quite know how to measure mine to ensure I get the right rims. YOU PLACE A STEEL RULE ON THE TIP OF THE OUTER INSIDE SAFETY ROLL ON THE RIM AND MEASURE DOWN TO THE BACK OF THE CENTRE IN LINE WITH THE STUD/BOLD HOLES ( THE PEOPLE YOU GET TO BUILD THE WHEELS CAN HELP WITH THIS MEASUREMENT ) Any advice here would be appreciated. I would love to duplicate what you have done with your Desoto rims.



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Beltran
Posted 2013-01-20 5:25 PM (#356015 - in reply to #309019)
Subject: Re: The 55 Project



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Hey, Bob thanks for the post. A bit more than I can handle but at least I know what is required. I am curious about the way you added metal to the frame at the body (?) mount points. Was that to strengthen the frame or another reason?
It looks like you moved the body mounts up higher on the frame? Or was that an optical illusion? Pics 13_5794 and 13_5817.

Your springs are integrated into the frame. Mine are on the outside of the frame. I could move the springs inboard on the frame. Give me say... 3 more inches for tires? That would be an interesting mod...

Edited by Beltran 2013-01-20 5:27 PM
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earleebob
Posted 2013-01-20 5:36 PM (#356017 - in reply to #356015)
Subject: Re: The 55 Project



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Beltran - 2013-01-21 7:25 AM

Hey, Bob thanks for the post. A bit more than I can handle but at least I know what is required. I am curious about the way you added metal to the frame at the body (?) mount points. Was that to strengthen the frame or another reason?
It looks like you moved the body mounts up higher on the frame? Or was that an optical illusion? Pics 13_5794 and 13_5817.

Your springs are integrated into the frame. Mine are on the outside of the frame. I could move the springs inboard on the frame. Give me say... 3 more inches for tires? That would be an interesting mod...


When I moved the springs into the chassis, the DOT engineer insisted that the frame be strengthened as shown. I added the extra sheet metal on top of the frame so it looked like it was original! Very observant, we did move them up a little so the body would clear the modified chassis. Moving the springs inboard would certainly give a couple of inches but 9" tyres might be a bit of a squeeze without tubbing the inner guards.
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60 Imp
Posted 2013-01-21 7:25 AM (#356112 - in reply to #309019)
Subject: RE: The 55 Project


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Location: North Australia
Mark, love your work, and the car, especially the engine. Top job. A couple of things of note on the first vid. The engine test stand is gold! The way it swayed when the engine RPM increased was mesmerising. The paper towel screwed into the ears is also a ripper. Safety first I say! I also have a couple of neighbors willing to help, like yours. They are of limited value though, having one hand and all (Mine also have one craw out of action with a glass of beer!). As far as the neighbors go ( the ones who don't drink beer), what the hell are they complaining about? an unmuffled Hemispherical V8 engine makes one of the sweetest sound in nature. Unapreciative buggers!
Top job mate.

Steve.

p.s. the marine spark plug leads/covers look neat.
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Beltran
Posted 2013-01-21 1:46 PM (#356141 - in reply to #309019)
Subject: Re: The 55 Project



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Thanks Steve. I had this check list of things to do and one was get the ear plugs. Well, as the moment approached I forgot to go over the list again and had to make due with what was on hand. Not being one to concern myself with wanting to impress, didn't consider the look of the tissue, until the video of course. Oh well. It is what it is.

The engine test stand is an idea from Hemi Haines. Look him up on you tube. Didn't really have dimensions to work with so I 'judged' it. Seems I needed a little more latteral support. It was unnerving at times.
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earleebob
Posted 2013-01-25 8:05 PM (#356801 - in reply to #356112)
Subject: RE: The 55 Project



Elite Veteran

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60 Imp - 2013-01-21 9:25 PM

Mark, love your work, and the car, especially the engine. Top job. A couple of things of note on the first vid. The engine test stand is gold! The way it swayed when the engine RPM increased was mesmerising. The paper towel screwed into the ears is also a ripper. Safety first I say! I also have a couple of neighbors willing to help, like yours. They are of limited value though, having one hand and all (Mine also have one craw out of action with a glass of beer!). As far as the neighbors go ( the ones who don't drink beer), what the hell are they complaining about? an unmuffled Hemispherical V8 engine makes one of the sweetest sound in nature. Unapreciative buggers!
Top job mate.

Steve.

p.s. the marine spark plug leads/covers look neat.

Very observant Steve, had to go back to the vid to check it out for myself. Mark, I also love the paper towel Shrek ears! The engine stand is a very practical and cost effective device which also emphasizes visually the torque in that mighty hemi!!! Ha! Ha!
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wbower3
Posted 2013-02-16 12:41 PM (#360273 - in reply to #309019)
Subject: Re: The 55 Project


Walter passed away on Jul 29, 2014. We will miss you, Walt!

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Mark, looking good, and great to see a '55 so near to going back on the road. I do have a question about your fuel pump. I plan on using a similiar pump on my '55 Dodge CRL with a pressure switch from the oil pressure port to trigger the electric fuel pump relay in the event of collision etc and the engine shuts down. How did you handle your electricl supply to the fuel pump?
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Beltran
Posted 2013-02-16 2:06 PM (#360295 - in reply to #309019)
Subject: Re: The 55 Project



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Mine is a hard line from the ignition switch. Turn the key and it comes on. Interesting thought you have there. How are you going to manage that from oil pressure? When your engine is off there is no oil pressure so how will you get the pump to come on at all if the activation is tied to positive oil pressure?
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Beltran
Posted 2013-03-06 7:25 PM (#363397 - in reply to #309019)
Subject: RE: The 55 Project



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Well the supplies finally arrived from SMS today. Here are some shots of fabric and vinyl.

Headliner and the Windlace.

Seat Vinyl and fabric.

Now to decide on a shop to rework the seats.

Edited by Beltran 2013-03-06 7:27 PM




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ttotired
Posted 2013-03-17 7:34 PM (#365161 - in reply to #309019)
Subject: Re: The 55 Project



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The oil pressure swith set up for the fuel pump is a must have to me

When you crank the engine, it will build up oil pressure and allow the pump to start.

The other thing is the carby should hold enough fuel for the initial start anyway.

the main reason for it is (god forbid) the car gets upside down, without an oil pressure cut out, the fuel pump will keep pumping fuel out the carby top

Not ideal

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FIN ME
Posted 2013-03-18 8:45 AM (#365230 - in reply to #363397)
Subject: RE: The 55 Project



Expert

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Beltran - 2013-03-06 7:25 PM

Well the supplies finally arrived from SMS today. Here are some shots of fabric and vinyl.

Headliner and the Windlace.


Congrats on the arrival of your supplies from SMS!

It's like Christmas!

They look good - hope you're pleased with them.

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Beltran
Posted 2013-03-20 10:42 PM (#365646 - in reply to #309019)
Subject: Re: The 55 Project



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Yes so far so good. I now need to decide on a shop to rework the seats. The first one I went to was full of heavy smokers. I was thinking, ya right, I am going to put my 1200 fabric and vinyl in this place for two weeks while you rework these seats and then live with cigarette smell in my car.... not. On to the next shop.
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Beltran
Posted 2013-03-20 10:45 PM (#365647 - in reply to #309019)
Subject: Re: The 55 Project



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Location: Michigan
Michael, Thats a good safety feature. Going to have to share that setup once you figure it out.
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Beltran
Posted 2013-03-26 7:55 PM (#366486 - in reply to #309019)
Subject: Re: The 55 Project



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Ok the Seats and the fabric / vinyl are at the shop and hope to have them back by the end of April. I have the head liner down and noticed that this isn't the first time the head liner has been removed. Some old insulation is up there and a mouse nest. There were no holes so I have no idea how they got in there...

Now to decide how to clean it all up, rework a package tray and fix the painted rubber gasket around the rear window.

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Beltran
Posted 2013-04-09 10:48 PM (#368777 - in reply to #309019)
Subject: RE: The 55 Project



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Some overdue updates to the work effort.

Gutted the interior and cleaning up all the metal before putting in the new fabrics and lacing.



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Beltran
Posted 2013-04-09 10:56 PM (#368778 - in reply to #309019)
Subject: Re: The 55 Project



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That pin holding the door catch on was the hardest part of taking the door off. Could not punch that through. Had to cut off the top and drive it down.

Each door will get cleaned, primed and then a layer of sound deadner and a complete re-moulding.
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Beltran
Posted 2013-04-21 11:06 PM (#371119 - in reply to #368778)
Subject: Re: The 55 Project



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Made some progress this today. Got the new guages in, wired up and successfully modified my Stewart Warner Tach to fit into a Sun chrome cup so I can hide all the wiring.





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Beltran
Posted 2013-05-03 6:55 PM (#373340 - in reply to #309019)
Subject: Re: The 55 Project



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So I have the windlace in now and the headliner hardware was cleaned up, painted and installed. On Sunday I will get my helper over here and we will put in the headliner. More pictures then.
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ttotired
Posted 2013-05-03 8:00 PM (#373352 - in reply to #309019)
Subject: Re: The 55 Project



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What are you going to use for roof insulation?

I was thinking dynamat or simmilar for mine, just not sure about how well it will stay up

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bbrasse1
Posted 2013-05-03 8:22 PM (#373362 - in reply to #373340)
Subject: Re: The 55 Project


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Let me know the struggles and tricks to install a headliner. You have done such a good job with the rest I know you will end up with a good job. It seems like headliners and padded dashes are the jobs that are some of the most difficult, at least in the interior. How was the wind lace install and now did you attach it?
Thanks and a really nice car. Oh yeah, I also wanted to ask do you notice any difference between your oil gauge and the factory one? I always wondered how accurate they were.
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Beltran
Posted 2013-05-03 11:36 PM (#373388 - in reply to #373352)
Subject: Re: The 55 Project



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Well I wasn't gonna post these pictures but since your asking I guess I will. So the windlace is stapled to this flexible plastic runner. Amazing really given how old it is that it in such good shape. The staples go in it pretty well although I am only using a standard staple gun and I have to use a hammer to tap them in completely. They come out easily so if you need to make an adjustment you just use a pliers to pull the staple out and tack it again.

I used Dynamat all over the car. Bought the $300 box of 9 sheets and put it on the floor, ceiling, outer door panels (on the inside of course) and up the firewall as far as i could go given that the dash is already in. Considering the car never came with insulation up there it should make a big difference.



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Beltran
Posted 2013-05-04 12:01 AM (#373392 - in reply to #309019)
Subject: Re: The 55 Project



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Note the Dynamat is very sticky and doesn't have any problem adhering to the roof.

As far as the oil guages go I haven't got to compare them much yet, but 60 PSI is at the higher end of the 'range' of the stock oil pressure guage. Once the engine was warmed up, at idle I would have just under 20psi and that would read on the lower end of the 'range' of the stock guage. I am running Brad Penn Break in oil at the moment. Can't remember the viscosity rating of that you need to consider that as well.
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ttotired
Posted 2013-05-04 12:41 PM (#373440 - in reply to #309019)
Subject: Re: The 55 Project



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Thanks for the dynamat info Beltran

I was just thinking, as your doing the interior, are you going for strict orriginality?

If so, dont forget to throw (carelessly) a few items on the floor to be covered by the carpet and found again in 50 odd years

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bbrasse1
Posted 2013-05-04 7:35 PM (#373477 - in reply to #373392)
Subject: Re: The 55 Project


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Yes, great info. The wind lace looks really good. I will have to use the insulation too. Thanks a lot.
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Beltran
Posted 2013-05-06 11:24 PM (#373849 - in reply to #373477)
Subject: Re: The 55 Project



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So the headliner went in this weekend and here are the snapshots of the process.
1) Bows are in the sleaves and the headliner is hung up in the car and spread evenly across the roof.
2) couple of views of the bows holding the headliner up.
3) The glue I used to tack the front and rear of the headliner to keep it in place against the fabric hooks.
4) Trimming the sleaves to allow the headliner to be stretched to its fullest and remove the wrinkles.
5) Headliner with less wrinkles!
6) Located the dome light wires and cut a small hole for them to hang out.
7) view of the sides of the C pillars. Spent a bit of time here getting this to look good.
8) Job Done! My coach and former line worker that put cuda headliners in the vehicle in 4 car lengths... took us 4 hours! Well.. at least it looks nice after all that time.



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oldwood
Posted 2013-05-06 11:50 PM (#373855 - in reply to #373849)
Subject: Re: The 55 Project


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I'll bring my '60 Ply. right up. Great looking job!!
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earleebob
Posted 2013-05-07 6:10 AM (#373878 - in reply to #309019)
Subject: RE: The 55 Project



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It's starting to take shape now Mark!
and lookin good!!!
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Beltran
Posted 2013-05-07 6:51 PM (#374016 - in reply to #309019)
Subject: Re: The 55 Project



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bah I went out there tonight and it has wrinkles again.. it stretched a bit it seems so I have to spend time tightning it up again. I was wondering if that would happen.
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ttotired
Posted 2013-05-07 7:45 PM (#374031 - in reply to #309019)
Subject: Re: The 55 Project



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They should make headlining like heat shrink

Just heat it and its done

This is all fun I have yet to have

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earleebob
Posted 2013-05-22 7:19 AM (#376461 - in reply to #309019)
Subject: RE: The 55 Project



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Mark do either of these take your fancy?
I personally like 2
BTW one is the reverse side of two and the coin is about the size of a quarter

Edited by earleebob1 2013-05-22 7:22 AM




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Powerflite
Posted 2013-05-22 2:43 PM (#376533 - in reply to #341368)
Subject: Re: The 55 Project



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Beltran - 2012-10-01 7:10 PM
...
Today's progress was moving the car into the garage because I got a letter from the township telling me that no inopperable vehicles are allowed to be kept outside of a closed building in our township. I have 7 days to comply or I will receive a 300-500 dollar fine. (mind you I can site several examples around the neighborhood, but someone in the back of the subdivision feels the need to complain because they drive by my house on their way home)

Tomorrow I am going to call the township and ask for a permit for a greenhouse. This will be erected on my driveway to be my second 'closed building'. I will also request a permit for a billboard to be placed facing the road in front of my house that says. 'to the asshat that complained to the township about my covered vintage car in my driveway. Hope you like the township approved view better now. "


I wanna see this greenhouse! Great work.
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Beltran
Posted 2013-05-23 6:56 PM (#376797 - in reply to #309019)
Subject: Re: The 55 Project



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Bob, I agree number 2. I assume the package arrived?

Edited by Beltran 2013-05-23 6:57 PM
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Beltran
Posted 2013-05-23 7:00 PM (#376799 - in reply to #309019)
Subject: Re: The 55 Project



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The rims and tires came yesterday. They look great. Tomorrow I get a portion of my interior. The front and back seats I hope. Then I can get it to an exhaust shop to get that work done. Still working the front facia. But weather has been crappy and I haven't been able to get out there and work on it... too many hours at work as of late.
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earleebob
Posted 2013-05-24 7:02 PM (#376969 - in reply to #376797)
Subject: Re: The 55 Project



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Beltran - 2013-05-24 8:56 AM

Bob, I agree number 2. I assume the package arrived?

number 2 it is
package arrived yesterday Friday and looks good to do the job I can do the final assembly on the doors now
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jimntempe
Posted 2013-05-24 8:01 PM (#376979 - in reply to #309019)
Subject: Re: The 55 Project



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I tried putting in a headliner once. What a clusterf#$^ that was. Had to take it to a pro to have them do it right. Your's looks great.
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big m
Posted 2013-05-24 8:15 PM (#376985 - in reply to #309019)
Subject: Re: The 55 Project



Expert 5K+

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Your car is looking great, Mark!! Keep up the good work!!

---John
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Beltran
Posted 2013-06-01 11:43 PM (#378481 - in reply to #309019)
Subject: Re: The 55 Project



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So I get the front end fully assembled and we are struggling with the hood. It doesn't seem to want to settle at the cowl when closed without pushing it down and the side to side alignment was off. Played with it quite a bit and finally got it to drop properly. When I got the cowl alignment right I still could not get the front of the hood to align to the fenders and fascia. Sat there and studied it for awhile and it came to me that the hood wasn't aligning because the fenders where off. Then it hit me. The whole front of the car is held on to the frame by two bolts. All that I needed to do was unloosen those two front crossmember bolts, use a crow bar to push it to the right a half inch and whala, the front end is right as rain. That car teaches me something new every week I swear.

Pictures coming soon. I also have my interior back. It's going to come together fast now.
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Beltran
Posted 2013-06-02 8:14 PM (#378622 - in reply to #378481)
Subject: Re: The 55 Project



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Got the interior Friday at 4pm.
Got it all in the car. Seats, Carpet, door panels, window trim in about 16 hours.
Also got the front end fully assembled on Saturday while I had my father and son to help with the hood.
I is tired....





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Beltran
Posted 2013-06-02 8:17 PM (#378624 - in reply to #309019)
Subject: Re: The 55 Project



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And the head liner still needs work...argh.
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ttotired
Posted 2013-06-02 8:28 PM (#378627 - in reply to #309019)
Subject: Re: The 55 Project



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It looks great

Is the headliner still stretching?

I still have mine sitting in a box and was thinking that pre stretching might be needed?

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d500neil
Posted 2013-06-02 8:46 PM (#378632 - in reply to #378627)
Subject: Re: The 55 Project



Exner Expert 19,174 posts. Neil passed away 18 Sep 2015. You will be missed, Neil!

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Looks great, Mark!

You sewed up the upholstery and installed it, yourself?



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Beltran
Posted 2013-06-02 10:17 PM (#378647 - in reply to #309019)
Subject: Re: The 55 Project



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Yes the head liner is still flexible. One of my bows came out as well. WTF... I have no idea how that happened. I have to carefully pull it down again and see what is going on.

I had John Pinkerton do the sewing of the seats and the door panels. The fabric and vinyl is SMS. I did the installation of course.
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1961plymouthfury
Posted 2013-06-03 2:12 AM (#378676 - in reply to #309019)
Subject: Re: The 55 Project


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Its getting there how much more you got to do?
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FIN ME
Posted 2013-06-03 8:47 AM (#378712 - in reply to #309019)
Subject: Re: The 55 Project



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Looking sooo beautiful, Beltran! That interior is a lovely colour.

Good luck with the headliner - it will get there with some persistence. I'm working on getting rid of some slack in my car's headliner too. It seems like a never-ending process.


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Beltran
Posted 2013-06-03 11:29 PM (#378847 - in reply to #309019)
Subject: Re: The 55 Project



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Speaking of PITA Headliners... I laid there on my new seats staring up at my headliner thinking about what was wrong with it. Then I started pulling down the drivers side again to examine the bows. I realized that as the headliner progressed forward in the car the seams became off center of the bow mount points. This got progressively worse until the front bow (last of 7) is actually laying sideways and not supporting the headliner in a vertical fashion at all. I ... was vexed.

So pulled out the old one (I had not thrown it away) and measured the distance between seams. Although the SMS headliner is not exact it's close. I then measured the distance between the back window and the first seam. Ouch. The original was 5 inches from the window. The new one is currently 7 inches. /sigh. So now I have to hope that I have enough fabric at the front of the headliner to move it back at least an inch. Or... I must deal again with the dreaded SMS and purchase another headliner. Shoot me now please....
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Beltran
Posted 2013-06-03 11:41 PM (#378849 - in reply to #309019)
Subject: Re: The 55 Project



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Once I get the headliner sorted the interior is done. The horn ring went on tonight after I straighten out the steering wheel. Those 6volt horns are REALLY powerful with the 12 volt system.. wow! I think I could rank in a truck horn blowing contest.
I have an appointment at the custom exhaust shop Wednesday morning. Crossing my fingers that it goes well. worried about the conflict of my headers in relation to my turning radius...

Once I get it back from the exhaust shop the new rims will go on it and I have to sort out this little issue with my charging system. I have a powerful battery with one of those little health lights on it. They are supposed to be green but my turned orange and then went out completely. The battery still works and holds a good charge but the light is no longer working. (it did go back to green once after I let the car sit for a few weeks without using the engine or battery.) It doesn't seem to like my generator. Don't feel comfortable driving the car around for extended time periods without knowing what is going on there.

Then it's engine break in time and some more adventurous trips out and about town. So far the farthest I have been away from the house is 5 miles or so... to the hardware store. OH and that reminds me. I have to change the speedo gear in the new trans. It LIES! I am not doing 70 in a 45mph zone. Traffic would not all be going that fast. :P Then... I think I am ready for cruzing season.... less some small additions to the trunk I have to put in.. that stuff from Gary Goers that's been sitting in the loft for 6 months... but then.. then I will be ready... maybe. /ponders...
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FIN ME
Posted 2013-06-04 11:14 AM (#378932 - in reply to #378847)
Subject: Re: The 55 Project



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Beltran - 2013-06-03 11:29 PM

...Shoot me now please....



I think we can all relate! I've almost entirely lost the will to live during some of my attempts to get things "just right".

But hang in there, Beltran!

As Ringo once said, "I've got blisters on me fingers.", but the music made it all worth while, just as your completed car will make it all soooooooooo worth while.


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Beltran
Posted 2013-06-06 9:59 PM (#379494 - in reply to #309019)
Subject: Re: The 55 Project



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Penance is back in the garage. New exhaust is in! Barry of Barry's Ace Maintenance, Waterford, MI did a GREAT job. She sounds sweet with the Borla's on there and no more exhaust smell in the car!
The steering linkage binds a bit on the headers though. Not sure if I can adjust that in any way with an special Pitman Arm setup... anyone ever seen that done?

Edited by Beltran 2013-06-06 10:03 PM




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Beltran
Posted 2013-06-08 9:45 PM (#379863 - in reply to #379494)
Subject: Re: The 55 Project



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Well. Today was a fabulous day. I got the new tires and rims on Penance (after stripping a lug nut, really?? Why can't everything go right just once? ) and we went out for a little ride around town doing errands and lookin mighty fine. People were stopping and turning around to come and look at her while I was parked at one of my stops.

She's running well, starting kinda slow sometimes but always starting at least. Got to adjust the kickdown band? Really goes into second too quickly and then will not kick down at ANY speed into first. (I have a grandpa tranny... "you must save gas my child, you don't need that first gear"...BS!)

Here are some pics with the new treads. I am glad I spent the cash on those rims. Would not have been happy in the long run, if I had got something else.

Exhaust note recorded >>> http://www.youtube.com/watch?v=je7VoEMqAIs&feature=youtu.be


Edited by Beltran 2013-06-08 9:54 PM




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earleebob
Posted 2013-06-08 10:14 PM (#379867 - in reply to #309019)
Subject: RE: The 55 Project



Elite Veteran

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love it!!
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60 Imp
Posted 2013-06-09 12:44 AM (#379878 - in reply to #309019)
Subject: RE: The 55 Project


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Location: North Australia
That looks sweet. Very nicely customised 55. Let us know how she runs out on the highway.
Steve.
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Beltran
Posted 2013-08-02 10:31 PM (#389204 - in reply to #309019)
Subject: Re: The 55 Project



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Well I have been enjoying the car a bit and taking her out for drives with the spouse. I am working on it a bit. I have a new windshield (windscreen which ever you prefer) coming. Will have Clarkston Glass install it for me. It was not easy to find this glass so I really hope it fits right. I also have SMS making me a new headliner. It seems the headliner pattern was off. The seams don't align with the bows. I pointed this out to the owner and well he shocked me. He offered to make me a new one and paid for the shipping to send my original to them so they could correct their pattern.

I was frankly.... pleased with SMS. I know, shocking isn't it. I mean, I got real customer service, I mean I was just blown away, no argument, no delay tactics and paid postage! I think my jaw darn near hit my desk. So I just got the email message from UPS that it's on its way across this great United States of America via ground and with no charge. /pause to read what I just wrote. Jaw darn near hit the desk again.

Oh please let it be right and fit the car this time. I would love to say something nice about SMS. I could get it in time to have a very late night headliner replacement party in the middle of Woodward Cruise week! I can DO THIS!!! I digress.

I sent the radio off to RPM to have it rebuilt for 12v and modern AM / FM / AUX inputs. Although I won't have it back for the cruise it will be a fall project to get the sound system in.

Oh I almost forgot to mention I got the 3sp trans from Mike. It still has issues to resolve but I won the 1 month battle with UPS to only pay $188 bucks for Ground shipping instead of $540 for Freight shipping. Driver screw up and no authorization for the change means UPS has to eat it. This darn trans is expensive... and if I am not careful it's going to rival the cost of my engine rebuild...
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Beltran
Posted 2013-08-19 7:40 PM (#392339 - in reply to #309019)
Subject: Re: The 55 Project



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Update. The headliner arrived from SMS and I have to find some time to take down the bad one and put up this new one. I hope it was corrected. Going to be a lot more careful with this and make sure it is in alignment from back to front before cutting anything.
The glass got to the shop and today's appointment didn't go well. Have to get a new gasket. Gary Goers to the rescue. Should be here by end of week. Next week we try again.
RPM has the radio and they are rebuilding it.
Got the 3sp trans pump to stop binding when tightened down and got the rear drum setup and parts for the cable control on the way. Short of a torque converter and a good cleaning I think I have what I need.
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Shep
Posted 2013-08-19 8:38 PM (#392346 - in reply to #392339)
Subject: Re: The 55 Project



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Boy all that looks familiar!! Regarding the trans issue, you can adjust the band but the shifting issue is a throttle linkage adjustment for the early shift and no kickdown, let me know if you need advice on this.
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Beltran
Posted 2013-09-17 8:06 PM (#398260 - in reply to #309019)
Subject: Re: The 55 Project



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I got it working ok for now. If I want to run it out in first gear I just use the push button to hold it in 1st until I want it to shift. Not all that often I do that anyway.
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Beltran
Posted 2013-11-25 8:31 PM (#412977 - in reply to #309019)
Subject: Re: The 55 Project



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My parts came in from Australia (thanks Bob). Got some work left to do there but all winter to noodle it.

List for the winter :
- Axle goes into the shop for rework to a 2.94. Wednesday.
- Take out the headliner (again) and work with the wife to get it sewed up properly so it doesn't wrinkle.
- Get the door panels out and have the front two reworked to fit properly.
- Take off exterior chrome and get it to Muskegon to get reworked in February.
- Get the radio back this winter and take apart the dash to get it back in.
- Drop the trans by moving engine forward enough to get the bell housing detached. Not looking forward to this job.
- Get the new trans / torque converter in
- put the new rear axle in
- measure the drive shaft and get it rebuilt
- connect up the new 5 button trans interface and figure out how to get the control & bezel attached and have it look good at the same time.
- oh and install the speakers and amplifier inconspicuously in the car.

Just a small list...
- I almost forgot! Prep the exterior for PAINT. hmm. maybe 2015 before it sees the road again...

Edited by Beltran 2013-11-25 8:32 PM
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Beltran
Posted 2013-12-19 9:25 PM (#417432 - in reply to #309019)
Subject: Re: The 55 Project



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The Trans is finished and in the garage. The Axle gets rebuilt and gets picked up tomorrow. Need to get some spring perch's for it so I can move them to align with the springs and weld in place.
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Beltran
Posted 2014-01-09 5:34 PM (#421210 - in reply to #417432)
Subject: Re: The 55 Project



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So the axle is back in the garage. but it's too freakin cold to work out there right now.

I do have a nice picture to post. This is of my daughter and I in Bayfield Canada last October on the way back from a show. We got stopped by an impromptu picture taking class that was being held out doors, in the rain. Anyway we got to play subjects for the class and I got some of the pictures that were taken.



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Beltran
Posted 2014-05-11 8:15 PM (#440369 - in reply to #421210)
Subject: Re: The 55 Project



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So I finally got started on this years project, updating the drivetrain.
Tasks.
1) update the rear axle to a 69 Plymouth Posi with 2.94 gears.
2) update the trans with a 3sp Castiron Torqueflite
3) covert the 4 button dash to a 5 button for the 3sp.





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ttotired
Posted 2014-05-11 8:32 PM (#440370 - in reply to #309019)
Subject: Re: The 55 Project



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With those drums on. is the rear wider or is it a trick on the eye?

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Beltran
Posted 2014-05-11 8:55 PM (#440372 - in reply to #309019)
Subject: Re: The 55 Project



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Trick on the eye. I thought that as well when I looked at the picture.
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Beltran
Posted 2014-05-14 7:34 PM (#440815 - in reply to #440372)
Subject: Re: The 55 Project



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Got the 2sp out last night and put the 3spd in. Took about 3 hours. Not bad for the first time.




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Beltran
Posted 2014-06-08 9:40 PM (#444285 - in reply to #309019)
Subject: RE: The 55 Project



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The new mount is in. Now working on connecting up the transmission.



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The Chrysler Kid
Posted 2014-06-08 9:50 PM (#444286 - in reply to #444285)
Subject: Re: The 55 Project



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Nice work and nice car!
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baker53
Posted 2014-06-08 10:47 PM (#444292 - in reply to #309019)
Subject: Re: The 55 Project



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Great car and workmanship on your part.
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earleebob
Posted 2014-06-10 5:19 AM (#444438 - in reply to #309019)
Subject: RE: The 55 Project



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HI MARK I HAVE BEEN MEANING TO ASK HOW DID YOU GO GRAFTING THE 3 SPEED BUTTON ASSEMBLY INTO THE DASH



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Beltran
Posted 2014-06-10 7:30 PM (#444552 - in reply to #309019)
Subject: Re: The 55 Project



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I am not quite there yet Bob. It's in the box you sent and I am going to have to sit down and sort it out in the next week or so. It's one of those jobs I don't look forward too. I tend to save those for last as I have time to figure out how I am going to do it (waiting for divine inspiration...) while I move farther on the other things I have a plan for. Once I get those done then I am faced only with the job that I really didn't look forward too. But I will have come to far to back out so it will get done.

The things you have to do to challenge yourself as you get older...
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Beltran
Posted 2014-06-11 12:40 AM (#444599 - in reply to #309019)
Subject: Re: The 55 Project



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Tonight was draining the engine of coolant and fixing the header leaks. The silicone didn't hold up on some of the bolts so I cleaned them up and used PTFE this time. Tired of leaks!
I also got all my drive shaft measurements and will get that ordered tomorrow. (err today actually... it's late) .
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60 dart
Posted 2014-06-11 7:27 PM (#444711 - in reply to #309019)
Subject: Re: The 55 Project



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Marko , you keep usin cinder blocks like that , you might not be around long enough to finish that fine ride ----------------------------------------------later
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ttotired
Posted 2014-06-11 7:55 PM (#444716 - in reply to #309019)
Subject: Re: The 55 Project



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Funny you say that Chuck, was going to surgest the same thing

Rotate them like they would be in a wall, they have absolutly no side streanth

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1961plymouthfury
Posted 2014-06-11 11:10 PM (#444741 - in reply to #309019)
Subject: Re: The 55 Project


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very nice
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Beltran
Posted 2014-06-12 7:04 PM (#444871 - in reply to #309019)
Subject: Re: The 55 Project



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Thanks for the tip. That isn't something I realized would be an issue. I am using a piece of wood between the car to spread the load and not scratch the frame. I figured these would be better than the jack stands they make these days that have about 3 inches of surface area in contact with the frame. I am always worried that the car could slide off the stand.
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earleebob
Posted 2014-06-14 12:12 AM (#445044 - in reply to #309019)
Subject: RE: The 55 Project



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GOOD ADVICE FROM cHUCK AND MICK
(hard to remember your original reason for draining the swamp when you"re up to your ass in alogators)
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Beltran
Posted 2014-06-15 8:48 PM (#445264 - in reply to #309019)
Subject: RE: The 55 Project



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So I completed the shifter change this weekend. Had to be creative but It will work.

So the first pic is of the existing 4 position shifter without the cover on it.
I then realized that the 5 position unit in combination with the buttons came up a little short with the bezel in place... about 1/2 an inch.
So I came up with the idea to use flattened 5/16" steel tubing to extend the button arms.




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Beltran
Posted 2014-06-15 9:01 PM (#445270 - in reply to #309019)
Subject: RE: The 55 Project



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Location: Michigan
I thought it was interesting that the 57 3sp bolted right into the dash. The same plate from the 4 button fit with the 5 button. No modification needed. Talk about Forward Looking Engineering! That made it so much easier!
Once I got the buttons extended to the right length I was able to work on the face plate mount. This is where Earleebob's guys came in last year, modifying a face plate for me to use for this purpose.
I had to create a center mount point under the face plate to give it strength.

I also learned that my 3sp cable was too short! But I had another epiphany sorting out the other challenges... why not use a bushing to adapt the 2sp cable. Sure enough, the hardware store had a nice 1/2 x 3/8 x 1" bushing that was perfect for the job. The only difference between the two was the length, the input connector being larger on the 3sp and technically the length of the cable was 1/16 in longer on the 3sp. I could fix two of the three... hopefully that 16th of an inch isn't significant in the function of the trans.



But here are the results. A fully adjusted 3sp trans sitting in a 55 Chrysler. Waiting for a driveshaft to be completed!




(WP_20140614_011.jpg)



(WP_20140615_001.jpg)



(WP_20140615_002.jpg)



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Attachments WP_20140614_011.jpg (158KB - 247 downloads)
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Attachments WP_20140615_002.jpg (144KB - 256 downloads)
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57Kelii
Posted 2014-06-15 9:06 PM (#445272 - in reply to #309019)
Subject: Re: The 55 Project



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I thought on the latter part of '56 Imperials could be optioned with the 3 speed torqueflite. I guess the rarity of them is why you adapted this one? http://www.imperialclub.com/Yr/1956/SpottersGuide/Interior/PushButt...
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Beltran
Posted 2014-06-15 9:13 PM (#445274 - in reply to #309019)
Subject: Re: The 55 Project



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Yes I had heard it was done but this is the first photo I have ever seen! I wish I could have found that setup.

Heck it's even the right color dash!

Edited by Beltran 2014-06-15 9:15 PM
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Beltran
Posted 2014-06-19 11:21 PM (#445826 - in reply to #309019)
Subject: RE: The 55 Project



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Well I have good news and bad news.
I am trying to fill up the transmission but it seems like the breather is plugged because I had the darnedest time getting the fluid in there without it backing up the tube and running out onto the floor. I had to pour very slowly and about a pint at a time. I even had the engine running.

The breather, if not plugged, should be allowing the air to escape and the fluid to easily go into the trans, correct?

and the good news is, I got gears!!!!   Drive and Reverse work!! 

The drive shaft shipped today, one day turn around on the order from Drive Shaft Specialists of TX.  Should be here next tuesday. 



Edited by Beltran 2014-06-19 11:23 PM
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Beltran
Posted 2014-06-24 11:43 PM (#446513 - in reply to #309019)
Subject: Re: The 55 Project



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So the drive shaft came today and it bolted right in! No issues. I bled the brakes and took her for a little cruise around 11pm... everything works! No vibrations any longer either. Still some little stuff to do but I couldn't be happier. Nice to know I can cruise a bit this summer.
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Beltran
Posted 2014-06-29 5:46 PM (#447166 - in reply to #446513)
Subject: Re: The 55 Project



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Some pictures of the progress.



(WP_20140624_007.jpg)



(WP_20140624_008.jpg)



(WP_20140624_001.jpg)



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Attachments WP_20140624_008.jpg (157KB - 251 downloads)
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Attachments WP_20140624_002.jpg (194KB - 227 downloads)
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Beltran
Posted 2014-06-29 5:50 PM (#447168 - in reply to #309019)
Subject: Re: The 55 Project



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Oh and I cleaned out the trans breather while it was IN the car... It would have been much easier outside of the car. After all that trans work, nobody bothered to check it. It was rusty and very plugged up.
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ttotired
Posted 2014-06-29 6:54 PM (#447178 - in reply to #309019)
Subject: Re: The 55 Project



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Good work

Take it easy for a bit and re build confidence in the car

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Beltran
Posted 2014-06-29 10:06 PM (#447225 - in reply to #309019)
Subject: Re: The 55 Project



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Indeed.. that is what I plan for the rest of the summer here. Cruising time.
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MOPAR-TO-YA
Posted 2015-01-17 3:23 AM (#467840 - in reply to #440815)
Subject: Re: The 55 Project


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Beltran - 2014-05-14 6:34 PM

Got the 2sp out last night and put the 3spd in. Took about 3 hours. Not bad for the first time.
Any difficulties other than making SURE the front pump tangs and the coupler-torque converter was engaged correctly? I will be doing this sometime. I have R&R my powerflite so am familiar with it......................MO
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MOPAR-TO-YA
Posted 2015-01-17 3:25 AM (#467841 - in reply to #444285)
Subject: RE: The 55 Project


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Beltran - 2014-06-08 8:40 PM

The new mount is in. Now working on connecting up the transmission.
Why did you have to change the mount and what did you have to do?................MO
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Beltran
Posted 2015-01-17 12:03 PM (#467864 - in reply to #309019)
Subject: Re: The 55 Project



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Ah.. the trans mount? Well its the same kind of mount except the brackets are welded farther forward for the 2sp than the 3sp. So I left the old mount points in place and welded in new ones. Its nothing more than vertical pieces of steel or if you want, a U channel. I attached the mount and cross beam to the trans and then held it in place with a jack while a neighbor and I tack welded in place the U channel we made. Then took it apart and completed the welding, cleaning and painting of the new mount point. Be sure to get your trans mounted high enough to ensure the proper drive shaft angle. If you have the old mount still in place its very easy to ensure this.

As far as the torque converter coupler goes, I have a couple of them and they look identical except for the type of seal ring in place. One was a metal ring and another was a rubber ring. They bolted up identically. I did use a rebuilt 3sp torque converter although I could have used the 2sp as well I think. It had a higher stall and I often wonder what it would have done for my launch characteristics. I chose not to because that was a first year TC and I figured they had made improvements in the newer version 3sp. So I used the 3sp.

Note that your 2sp cable can be made to work with the 3sp trans, no need to get another one. I got the bushing from my local Ace Hardware which has a massive Dorman (I think? that's the name) collection of pieces parts for just about anything. My rebuild of this car could not have gone nearly as well without that store.

Edited by Beltran 2015-01-17 12:05 PM
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Beltran
Posted 2015-01-17 12:22 PM (#467866 - in reply to #309019)
Subject: RE: The 55 Project



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A couple of other pics that may help.





(WP_20140614_004.jpg)



(WP_20140605_001 (640x360).jpg)



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Attachments WP_20140605_001 (640x360).jpg (173KB - 233 downloads)
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Beltran
Posted 2015-01-24 8:26 PM (#468517 - in reply to #309019)
Subject: RE: The 55 Project



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Well Penance has a new Radiator. I think I like the polished look over the painted look.

I also got to mocking up the bracket for the powersteering pump. Tomorrow hopefully we will be working it in steel.





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MOPAR-TO-YA
Posted 2015-01-25 3:35 AM (#468535 - in reply to #309019)
Subject: RE: The 55 Project


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Beltran, thanks much for the info and the pics, that is going to help me a lot when I get ready to do mine
What is your power steering pump from? quite a different set up than I used...............................MO
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Adventurer 60
Posted 2015-01-25 5:01 AM (#468540 - in reply to #309019)
Subject: Re: The 55 Project



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Thats a good idea to make vaneer mock-up for brackets and so. How come this has not come to mind
I have always made steel versions 1, 2, 3...
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oldwood
Posted 2015-01-25 9:40 AM (#468550 - in reply to #468540)
Subject: Re: The 55 Project


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We are all waiting for a you tube video to see this Hemi with all of its mods motoring down the road. Great thread!!!
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Beltran
Posted 2015-01-25 2:24 PM (#468580 - in reply to #309019)
Subject: Re: The 55 Project



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I think its a small pump with the reservoir out of a Chevy S10 truck for like a decade. Napa #81-52085. I also got the double pulley to go with it. I got the idea from the Hotheads site but they don't have a mount for my timing chain cover. Hence the fabbing of something custom. That has been the story for this build. Everything on the front has been custom due to the water jacket holes in the old marine blocks.

Edited by Beltran 2015-01-25 2:26 PM
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Beltran
Posted 2015-01-25 2:28 PM (#468582 - in reply to #309019)
Subject: Re: The 55 Project



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Oh Dorsey it's been motoring every year. I just always have to fix / tinker with something new each winter. This winter I got tasked with the radiator and well while it's out of the way, the electrical and power steering mods are getting tackled. I have been avoiding them long enough...

I got to have it rock solid to drive the 9 hours to Carlisle this year. Lots of motivation.

Edited by Beltran 2015-01-25 2:29 PM
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oldwood
Posted 2015-01-25 4:54 PM (#468591 - in reply to #468582)
Subject: Re: The 55 Project


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I have a 1054 miles = 16+ hrs to Carlisle. John aka Big M has a whole lot more than me.
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Beltran
Posted 2015-02-04 9:16 PM (#469386 - in reply to #309019)
Subject: RE: The 55 Project



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Latest work on converting the Generator and PS pump to separate units. Had to make a PS pump bracket and adjust my Gen bracket to work with the new alternator. Still have to sort out the wiring.
Also can see the upgraded dual power brake booster attached to the new MC. The first pic was an attempt using questionable parts that had set on a shelf for years. MC was bad and booster was a single stage 7 inch. Inadequate for the job. Second pic is the new MC with a 9 inch dual stage booster.

Ignore the oil... still have to clean up the block a bit.

Edited by Beltran 2015-02-04 9:26 PM




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Beltran
Posted 2015-02-05 11:44 PM (#469480 - in reply to #309019)
Subject: Re: The 55 Project



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The Rad is in... it as 10 degrees F outside tonight but I managed to work in the garage to get it assembled and connected. I might be able to start it tomorrow / Saturday.
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MOPAR-TO-YA
Posted 2015-02-06 2:32 AM (#469484 - in reply to #469480)
Subject: Re: The 55 Project


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Mark, you do nice work. I hadn't kept up on your project. It takes a little "engineering" to put a later modle PS pump on. Keep up the good work--Spring will get here sooner or later...........................MO
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Beltran
Posted 2015-02-06 5:46 PM (#469513 - in reply to #309019)
Subject: Re: The 55 Project



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I'm glad you guys appreciate it and say something. No one else in my family seems to get it. They all just scratch their heads and say, and you did this why? How much is it costing you? Shouldn't you just sell that?
So it's good to have encouraging words... it's February and it was 10 degrees F outside last night... I put in 2 hours on the car and couldn't take anymore. Swear I didn't warm up in bed until about 2am.
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oldwood
Posted 2015-02-06 11:55 PM (#469531 - in reply to #469513)
Subject: Re: The 55 Project


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We all understand. At least we all are saving FL cars that have so much more styling that set us apart from the rest!!!
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MOPAR-TO-YA
Posted 2015-02-08 3:29 AM (#469590 - in reply to #469513)
Subject: Re: The 55 Project


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Beltran - 2015-02-06 4:46 PM

I'm glad you guys appreciate it and say something. No one else in my family seems to get it. They all just scratch their heads and say, and you did this why? How much is it costing you? Shouldn't you just sell that?
So it's good to have encouraging words... it's February and it was 10 degrees F outside last night... I put in 2 hours on the car and couldn't take anymore. Swear I didn't warm up in bed until about 2am.
Mark, get one of those small" tube" type portable propane heaters ( like Queen Bee) Farm stores and Sears have them. Be sure to get one that has a fan in it to blow out hot air. Use propane from a BBQ grill tank. Put couple of layers of cardboard on the cement floor . That works as insulation. Hopefully the bitter cold is behind us............................MO
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Beltran
Posted 2015-02-08 12:08 PM (#469616 - in reply to #309019)
Subject: Re: The 55 Project



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I have one Steve, but the garage floor and the metal of the tools and the car were so cold. I didn't have time to heat the garage for a few hours before I got in there. Working on it during the week is difficult. On the weekends I can preheat enough that it's decent. Looks like the we have another cold blast coming for next weekend though.
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MOPAR-TO-YA
Posted 2015-02-10 12:49 AM (#469747 - in reply to #469616)
Subject: Re: The 55 Project


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Beltran - 2015-02-08 11:08 AM

I have one Steve, but the garage floor and the metal of the tools and the car were so cold. I didn't have time to heat the garage for a few hours before I got in there. Working on it during the week is difficult. On the weekends I can preheat enough that it's decent. Looks like the we have another cold blast coming for next weekend though.
Oh Yes, I remember the cold floor and cold hand tools!. A few years ago, I insulated my old barn shop ceiling and walls, hung up heavy tarps over the inside of garage doors, and installed a used small hanging shop heater. Last year I put up new insulated garage doors. I keep the shop heated at 45 degree all winter. Just having the floors and all metal at that temp enables every thing to warm up to 60 degree quickly. My shop is about 30X30 I have a 100 gal propane tank and 200-250 gallon is about what I use for the Winter. Just a FYI...........................MO
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Beltran
Posted 2015-02-11 10:01 PM (#469900 - in reply to #309019)
Subject: RE: The 55 Project



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I couldn't be more EXCITED!!! IT ALL WORKS! On the FIRST TRY! for once.

-New aluminum radiator with built in trans cooler.
-Rerouted heater hose due to no heat condition.
-Rebuilt the control valve because I had it all apart anyway.
-Pulled all the leaky header bolts and fixed them with Permatex Thread sealant. (pure suggestions from the boards, TY Guys!)
-Removed the Generator / PS Pump combo
-Replaced it with a Jeep PS Pump mounted low, and a custom mount I fabricated
-Mounted a Powermaster Alternator and removed the regulator but maintained the original wiring.
-maintained the dual belt look all around.
Just prior to all this I did the brakes:
-upgrade the brakes with a 9 inch booster and dual MC supporting front discs
-upgraded the front drums to AAJ disk brakes.

This is so awesome!
The alternator worked as planned.
The power steering pump worked as planned.
The cooling system worked as planned.
The heat is fixed.
The nine inch booster fixed the weak brake issue.


I must be getting much better at fabbing stuff or something. It's only February and well, I can now install the stereo. I might get it all the changes done by Carlisle!

Note: the last picture is showing the Altimeter charging! This is at idle with the brights on, the heater and defroster motors running (oooooh the heat was nice in the 20 degree garage) and the cooling fan running! Mission Accomplished!



Edited by Beltran 2015-02-11 10:10 PM




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MOPAR-TO-YA
Posted 2015-02-12 1:32 AM (#469912 - in reply to #309019)
Subject: Re: The 55 Project


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Mark, congratulations! You have every right to be proud and excited. How did you get your instrument lights so bright? I need to do something with my dim ones. Have you been able to test drive the new driveline? Keep having fun.........................................MO
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SavoyPlaza
Posted 2015-02-12 5:50 AM (#469921 - in reply to #309019)
Subject: RE: The 55 Project



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Very nice, Mark! You obviously underestimate your abilities, she looks fantastic.

I'm looking forward to seeing her in July.
Pete
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Beltran
Posted 2015-02-12 7:55 PM (#469952 - in reply to #309019)
Subject: Re: The 55 Project



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13.5 volts from the Alternator maybe? Hopefully I am not going to be changing them often...
Oh and I did completely dismantle the gauges and clean them up. Repainted my needles.. ect.

Edited by Beltran 2015-02-12 7:57 PM
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Beltran
Posted 2015-03-01 4:15 PM (#471323 - in reply to #309019)
Subject: Re: The 55 Project



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I couldn't take it any more. I took Penance out in the snow... sort of. There was some on our street but the rest of the roads were dry. Had a nice little 45 min cruise. New brakes are more sensitive than my modern cars now. Heat works great power steering is just like it was before, can't tell the difference. All in all I think it's going to work out just fine.
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Beltran
Posted 2015-04-19 8:54 PM (#476028 - in reply to #471323)
Subject: Re: The 55 Project



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I like to get new tools every once in awhile. This year I wanted to do something with the paint on Penance since I really don't want to do the whole paint job thing this year. I also have this Carlisle trip coming up where god and country (related to FL, of course) will be there and I just have to have her looking her best! Right!

So I got one of these. http://www.amazon.com/Cyclo-80-012-C-PG-Dual-Head-Polisher/dp/B00C0...

After doing a bit of reading and experimenting I figured out how to restore the paint job on Penance. Wow did it make a difference.

I started with a 1500 grit wet sand of the rough spots of the car and then used the polisher with a cleaner and then a very nice Carnauba wax.

Here are the before and after shots of the effort.


Edited by Beltran 2015-04-19 8:57 PM




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FIN ME
Posted 2015-04-20 10:17 AM (#476087 - in reply to #309019)
Subject: Re: The 55 Project



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Wow, Beltran, that is one shiny car! It puts the newer cars to shame.

Good job! Penance will look great at Carlisle!


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Beltran
Posted 2015-05-25 2:35 PM (#479359 - in reply to #309019)
Subject: Re: The 55 Project



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I got to take Penny out this weekend for a drive up north to my parents place on Houghton Lake. 150 miles each way and some cruising around town. Got 17 miles / gallon at 75mph highway speed. I can live with that.
Although driving in the wind is a bit challenging. Had to really be alert while driving. Blink and your half way into the next lane. May have to look into beefing up the sway bar in front and adding one to the rear.
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58coupe
Posted 2015-05-26 10:06 AM (#479442 - in reply to #309019)
Subject: Re: The 55 Project



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Are you running bias or radial tires? Do you have a lot of looseness in the steering? I would think it should track a little better. I remember years ago when I put my first set of radials on my Fury, what a difference in handling but some purists believe you have to run the old bias ply tires on your FL. I prefer the better handling.
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Powerflite
Posted 2015-05-26 2:15 PM (#479471 - in reply to #479442)
Subject: Re: The 55 Project



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Yes, swaybars won't have any effect on wandering. They are good for high-speed cornering. What causes wandering is loose steering, bias ply tires to some extent, and/or lack of caster in the alignment.

On that note, does anyone know if additional caster can be added to a '55-'56 car?
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Beltran
Posted 2015-05-26 7:11 PM (#479504 - in reply to #309019)
Subject: Re: The 55 Project



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Actually I just tightened up my steering and got the play out of it. It was very windy here over the last weekend. 20-30mph gusts and I wasn't the only one getting pushed around out there. But I will have that caster checked again. I am running modern radials.
Thanks for the tips, I will look into this.
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MOPAR-TO-YA
Posted 2015-06-07 3:16 AM (#480628 - in reply to #479471)
Subject: Re: The 55 Project


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Powerflite - 2015-05-26 1:15 PM

Yes, swaybars won't have any effect on wandering. They are good for high-speed cornering. What causes wandering is loose steering, bias ply tires to some extent, and/or lack of caster in the alignment.

On that note, does anyone know if additional caster can be added to a '55-'56 car?
Yes additional caster can be done. You have to use shims and know where to put them. I bought shims for that purpose off e-bay, but never have tried to install them. ...................................MO
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Beltran
Posted 2015-06-07 11:18 AM (#480662 - in reply to #480628)
Subject: Re: The 55 Project



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Penance at CEMA yesterday. A place of prominence at the foot of the WPC Museum. Next to her is an all original 300 with less than 30k miles on it, owned by the President of the Chrysler Archives. Over 700 cars were on display I believe.


Edited by Beltran 2015-06-07 11:25 AM




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Beltran
Posted 2019-08-25 7:54 PM (#586556 - in reply to #309019)
Subject: Re: The 55 Project



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Bump.. so I don't lose it. Penny is doing very well this year. btw.
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60 Imp
Posted 2019-08-26 6:14 AM (#586565 - in reply to #309019)
Subject: RE: The 55 Project


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Location: North Australia
Hey Mark, good to hear the car is going well. She's a special car for sure. Steve.
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