The Forward Look Network
The Forward Look Network
Search | Statistics | User Listing Forums | Chat | eBay | Calendars | Albums | Skins | Language
You are logged in as a guest. ( logon | register )

One alternative to Hemi Wire Control and Wire Cover Installation
Jump to page : 1
Now viewing page 1 [50 messages per page]
View previous thread :: View next thread
   Forward Look Technical Discussions -> Engine, Exhaust, Fuel and IgnitionMessage format
 
56D500boy
Posted 2026-05-07 9:13 PM (#643468)
Subject: One alternative to Hemi Wire Control and Wire Cover Installation



Exner Expert 10K+

Posts: 11182
500050001000100252525
Location: Lower Mainland BC
.
In lieu of the hemi (double-rocker) spark plug wire control clips discussed in this thread:

http://www.forwardlook.net/forums/forums/thread-view.asp?tid=79129&...

I tried using youtube hints on creating wire separators with zip-ties. The results weren't terrible for a first try but those 1483 579 clips would probably
be better. ( IF I could find some.)

Even with three of the four wires in the zip-tie separator, I still had a bit of a problem installing the wire cover over the four wires (on one side). Eventually
I checked the thread size and count on the oval head screws that hold the wire cover to the hemi valve cover (at three points per side).

The threads are 1/4 x 20 NC. Hey I have a stick of 1/4 x 20 "ready-rod". So I cut three pieces about 1.25" long (angle grinder with ZIP disc) and installed them
into the three screw receivers factory welded to the valve cover as "Guide Studs".

Then I arranged the wires so they cleared the guide studs. Happy with that, I added the wire cover over the guide studs and pushed the cover down so I could
hear the contact with the metal spark plug rubber gasket retaining rings. While pushing down on the cover, I removed the center guide stud and replaced it with
one of the three oval head cover screws (with star washer) and tightened it down (mostly but no completely)

Then I did the rear location and finally the front location (because of the heater hose control clamp that is involved (on the passenger side).

Repeated the same on the drivers side of the engine.

Trivial but it might help some body.

Some photos:



Edited by 56D500boy 2026-05-08 2:35 AM




(56DodgeD500HemiWithoutWireCover.jpg)



(56DodgeD500Hemi_DIYWireCoverGuideStuds.jpg)



(56DodgeD500HemiWithoutWireCover_GuideStudsAdded.jpg)



(56DodgeD500HemiWithWireCoverAddedOVERGuideStuds.jpg)



(56DodgeD500HemiWithWireCoverAddedOVERGuideStuds_PlusCenterScrew.jpg)



(56DodgeD500HemiWithWireCoverAddedOVERGuideStuds_PlusAllScrews.jpg)



Attachments
----------------
Attachments 56DodgeD500HemiWithoutWireCover.jpg (124KB - 78 downloads)
Attachments 56DodgeD500Hemi_DIYWireCoverGuideStuds.jpg (107KB - 80 downloads)
Attachments 56DodgeD500HemiWithoutWireCover_GuideStudsAdded.jpg (104KB - 94 downloads)
Attachments 56DodgeD500HemiWithWireCoverAddedOVERGuideStuds.jpg (114KB - 71 downloads)
Attachments 56DodgeD500HemiWithWireCoverAddedOVERGuideStuds_PlusCenterScrew.jpg (143KB - 80 downloads)
Attachments 56DodgeD500HemiWithWireCoverAddedOVERGuideStuds_PlusAllScrews.jpg (137KB - 90 downloads)
Top of the page Bottom of the page
Mopar1
Posted 2026-05-08 12:52 PM (#643472 - in reply to #643468)
Subject: Re: One alternative to Hemi Wire Control and Wire Cover Installation



Expert

Posts: 3185
20001000100252525
Location: N.W. Fla.
i just run the wires over the ones behind and don't have a problem with wire cover, and putting the screws in doesn't seem to be much of a challenge.
Top of the page Bottom of the page
56D500boy
Posted 2026-05-09 2:42 AM (#643479 - in reply to #643468)
Subject: RE: One alternative to Hemi Wire Control and Wire Cover Installation



Exner Expert 10K+

Posts: 11182
500050001000100252525
Location: Lower Mainland BC
.
In another thread, I show how I made wire control clips from stiff fibreglass pallet strapping to help tame the hemi spark plug wires:

http://www.forwardlook.net/forums/forums/thread-view.asp?tid=79129&...







Edited by 56D500boy 2026-05-09 2:45 AM
Top of the page Bottom of the page
Jump to page : 1
Now viewing page 1 [50 messages per page]
Jump to forum :
Search this forum
Printer friendly version
E-mail a link to this thread

* * * This site contains affiliate links for which we may be compensated * * *


(Delete all cookies set by this site)