 
| On the door latches for the 
1960-1966 Imperials, there is a star wheel on the forward 
(inside) part of the latch that the Lever-Detent Actuator rides against to hold 
the latch in the closed position. This star wheel is adjacent to the 
Lever-Detent Actuator (K) in this FSM photo, http://www.imperialclub.com/Yr/1964/FSM/html/23-032.htm Yesterday, I took the latch out of the driver's door on my 
'64 Crown Coupe. I found a couple of things that I believe causes the 
latch to do the much discussed "door won't latch" syndrome for the 
Imperials of these years.  I noted that the assembly that comprises of this star 
wheel on one side of the latch and the latch wheel that fits into the door 
jamb striker plate had a lot of lateral play. After moving the various 
components in their range of motion, I saw that the riding surface of 
the Lever-Detent Actuator had gouged a trough on each of the six star 
'fingers' of the adjacent star wheel. Instead of a smooth motion of this lever 
cinching down into the star wheel crotch, I caught a glimpse of it jambing up, 
mid-finger so to speak, preventing full rotation of the latch wheel to lock 
closed the door.  The Aha! light went off (on?) upstairs and I pressed 
down in a vise the cup that captures this wheel assembly taking a sizeable 
amount of play out of the mix. This causes the lever to ride in alignment with 
each star finger.  Then, I filed down each of the six star fingers to take 
out the trough ridge and to a lesser extent the deformed crotch part that the 
lever notches into to hold the door solidly closed. This work fixed the trouble, 
the door closes every time That little star wheel holds it all closed and 
seems to take the brunt of the wear. Now here is the question that could solve the latch issue. 
Does anyone make, sell, or fabricate these star wheels? It appears that they can 
be pressed out/in for replacement.  Eric 1964 Crown Coupe | 
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