Re: [FWDLK] Power Brake Booster
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Re: [FWDLK] Power Brake Booster



hi chris,
 
there are no boosters that will align with the existing master-cyl 4-bolt pattern.  you'll have to remove the firewall plate, grind the master-face edges flat [where the bend 90deg for rigidity along the edges, and redrill the holes- i never actually used the a-body booster- i prefer the 65-68 flat mount c-body booster. and when using that, the firewall must be fully flush, for a proper installation, which includes welding in a new section of firewall and brake support bracketry modifications.  perhaps someone out there actually offers retrofits by now [?????]
i always do the conversions a little different each time, depending on the application/drivetrain, available assemblys in my personal stock, etc..  the c-body setup has just become my fav after parting about 12-15 65-68 low-mi full sized mopars with nice useable parts.  the master of choice is the 74-78 D100 master when converting to discs whether it be power or manual. still readily available with the perfect fluid proportions when used with the aspen/volare discs and 7/8 rear cyl later rears.
 
also- keep in mind the the leverage ratio of the current pedal assy is inappropriate for the power booster- there is too much of a mechanical advantage at the moment, and chances are the pushrod for the booster will not work favorably with the factory hung pedal.  i always used the entire assy, including the newer pedal, you have to mate the new and old assemblies together [by cutting, welding, and adding a gusset plate] so that you have the intergral strength from the firewall to the steering column/dash mounting point.
 
i'm figuring the a-body booster was chosen for clearance... but usually the booster will end up higher than the original centerline of the orig master anyway.  the standard [older] c-body booster will work with original drivetrains as well as tall deck big blocks, exc hemi or sonoram intakes in 57-9 cpdd's
 
jim




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